Retooling for factories of the future

Small operations can ride a green wave, a manufacturing study says, with the right policies, funding, and training.

August 30, 2009|By Diane Mastrull, Inquirer Staff Writer
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  • At Windle Mechanical Solutions in Tacony, machinist Tom Turleki, at right, uses a lathe to make an aluminum wheel for the Navy. Above, boss Peter Windle (left), with Kate Houstoun and Elliott Gold of the Sustainable Business Network.
  • Parts for high-tech applications , made at Windle Mechanical Solutions in the Tacony section of Philadelphia. Such small factories can carry the city to a new manufacturing future, a study says.

From the outside, Windle Mechanical Solutions Inc. is a squat, inconspicuous factory almost as unremarkable as the same-as-the-next rowhouses that surround it in Philadelphia's Tacony section.

Inside, it's no more phenomenal. There are no snaking assembly lines, no massive stockpiles of steel, aluminum, and bronze. But then, there are no big orders.

On last week's jobs list:

* Six positioning devices for probes on an automatic welding machine;

* Four wheels for a military carrier launch and retrieval system;

* Four couplings for a nuclear pump application;

* Two helicopter-frame fittings;

* Two airplane landing-gear parts, and

* Two parts for biopharmaceutical freeze-driers.

Story continues below.

It amounted to $50,864 worth of work - and affirmation of a summer's worth of effort by Elliott Gold.

A policy fellow at the Greater Philadelphia Sustainable Business Network, Gold has spent the last three months assessing manufacturing's role in the city's economy.

His conclusion: "Manufacturing isn't dead, and there's a lot of potential."

But in all likelihood, that potential is not for the massive factories of old that employed hundreds, if not thousands, for round-the-clock shifts that turned out product in bulk.

Philadelphia's manufacturing future, Gold said, will be shaped by small, low-volume, and high-margin niche shops like Windle.

Whether that model will truly flourish, however, will depend on a concerted effort by the region's government, economic, labor, and educational leaders. They need to ensure there is an adequately trained workforce and public-private funding to help manufacturing companies to set up here - or, if they are already here, to expand or retrofit to capitalize on the momentum for alternative-energy sources and the equipment needed for them.

Wind turbines, batteries, solar cells, and energy meters have lots of parts.

"If we do this right, if we catch this wave at the forefront," Gold said, "we can really develop it in Philadelphia to build an entire supply chain, to make sure that it is sustainable."

His manufacturing study is intended to stimulate public policy and funding discussions among numerous groups on the topic of reenergizing and growing Philadelphia's manufacturing sector.

"We see this as painting the picture for the next year of work," said Kate Houstoun, green-jobs coordinator at the Sustainable Business Network.

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